Friday, 6 March 2026

What standards for drone tech?

IEC E-Tech

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As the market for drones rapidly expands, standardization organizations and technical committees need to cooperate to avoid duplication.

Unmanned Aerial Vehicles (UAVs) – drones in other words – are becoming ubiquitous across multiple industrial and commercial sectors. Some pundits predict that by 2030 they will be as common in the sky as cars on the road. While estimates of market size vary, researchers agree on the accelerated growth of drones over the next decade. Forecasts of global UAV market capital range from USD 57,8 billion by 2030 to USD 68,64 billion by 2034.

Their utility is expanding in applications as diverse as capturing previously unattainable shots for filmmakers, aerial analysis and fertilization of crops, mail delivery or even airborne taxis, but there are several technological developments which are driving adoption.

Chief among these is the use of artificial intelligence (AI), integrated in a variety of ways to boost performance and capabilities. There are also developments in the ways to power drones to improve their main limitation, which is flight time.

AI improves precision

While drone technology has existed for decades, it has mainly, for reasons of cost, been concentrated in the hands of the military. That changed when lower-cost lightweight drones carrying cameras emerged around 2010. The launch of the Phantom series of drones by a Chinese developer from 2013 onwards catalyzed the consumer and commercial UAV market.

While high-quality image capture from these drones took off – especially in industries like filmmaking – “the maturity for other applications such as mapping, surveying and inspection was very low,” explains Hendrik Bödecker, CFO of a Hamburg-based drone industry market researcher and consultancy firm. “There was very limited software available to analyze this data. For applications such as mapping or surveying, you needed optimization software to extract accurate information.”

This has changed dramatically in recent years with AI and machine learning (ML) being used to analyze large volumes of data gathered from sensors, for example in mapping, spectral analysis and infrastructure inspections. “If you collect thousands of images during a bridge or power line inspection, traditional methods would require inspectors to manually review everything. Today, ML models can identify anomalies such as corrosion or structural defects based on trained image datasets,” Bodecker explains.

In precision agriculture, for example, the UAV, sensor and software package of one US developer can analyze up to 15 spectral bands over farmland. “AI can dramatically speed up post-processing, identifying where crops need more water, fertilizer  or pest intervention,” explains Bill Irby, the company’s CEO. “Removing humans from the analysis loop allows for faster decision-making, which improves yields and supports global food security.”

Applying AI to video streams for surveillance or analysis “can significantly enhance advanced target recognition, helping operators identify and classify objects on the ground more quickly and efficiently,” Irby adds. Ten years ago, mapping accuracy might have been around ten centimetres. Today, thanks largely to software improvements, accuracy can be one centimetre or better.

A claimed world’s first AI-powered drone combining optical and electronic fog-penetration technologies is claimed to boost clarity by up to 50% in rain or fog. However, Bödecker notes that this type of AI “is really software-based data analytics and is independent of whether the data comes from a drone, a crane or another platform”.

The IEC and ISO have formed a joint technical committee, SC 42,  to standardize multiple AI requirements and applications. One of its standards series, ISO/IEC 5259, deals with the quality of data for analytics and machine learning.

Autonomous flying not ready for take-off

Software development is also a key enabler for programming flights and controlling drones remotely, as long as there is connectivity. For beyond-visual-line-of-sight (BVLOS) operations, users must fully trust the programmed flight path from point A to point B. This is where the first major AI challenge appears and it has to do with unmanned aerial systems (UAS) for controlling the drone in the air. Some companies claim to have intelligent onboard communication or decision-making, but this is often limited to basic computer vision, such as obstacle detection. Even then, a drone may not be able to decide independently whether to move left or right in complex environments.

“Many companies claim to have ‘AI drones,’ but that is not really true,” says Bödecker. “Drones are not yet capable of autonomously flying from A to B beyond visual line of sight without human oversight. If you are inspecting a tower beyond a mountain, for example, you still need connectivity, visual contact or a human operator. The idea of fully pilotless commercial missions is not yet a reality – it remains hype.”

The industry is moving toward autonomous, pilot-free operation, but according to Irby, there will always need to be a human overseeing operations. Even so, AI can help. “Whether in Europe, the US or elsewhere, AI tools can help drones navigate approved flight corridors and remain within permitted parameters such as altitude and speed, while avoiding restricted areas,” Irby says. “That kind of capability would greatly enhance global drone operations.”

One key concept is “one-to-many” control, where a single operator manages multiple drones. AI enables that by handling navigation, compliance and routine decision-making. “From a business perspective, this increases efficiency and reduces costs,” Irby continues. “That said, regulators like the Federal Aviation Administration in the US (FAA) or the European Aviation Safety agency (EASA) will likely continue to require a human pilot ultimately responsible for safety. It will be a long time before pilots are fully removed from the loop.”

Technology that is autonomous can be confused with automated tech. So-called swarm or teaming technology is one example. In theory, swarm intelligence would involve drones dynamically communicating and coordinating with each other in real time. This is not the same as pre-programmed drones (as used in light shows) where hundreds or thousands of drones are coordinated.

“There are proof-of-concept demonstrations, but no widely deployed, proven systems,” says Bödecker. “Regulation is also a major barrier. For now, swarm technology remains largely hyped outside of limited military research.”

How to solve the flight time challenge

Flight time is widely considered one of the main limitations of drone development. This is closely tied to battery technology, weight and power efficiency. Most drones – over 99% – are battery powered (typically lithium-ion), estimates Bödecker.

The issue with batteries is power density. The more energy you can pack into the same weight, the longer a drone can fly. The challenge is always balancing the added weight of batteries against performance gains.

Irby claims his systems currently fly for up to 90 minutes. If battery density were doubled, flight time could theoretically double as well. Most drones (around 97% according to Bödecker) use multi-rotors and operate similarly to helicopters. They can take off and land vertically, then move horizontally once airborne making them a good option when flying in tight spaces. However, “multi-rotors consume a lot of power, especially for hovering and take-off, which limits flight time,” Bödecker says.

With a fixed-wing aircraft, once in forward motion, the wings generate lift through airflow and pressure differentials. According to Irby, whose products use a fixed-wing design, this “dramatically improves efficiency”.

Nonetheless, Bödecker is sceptical of most manufacturer claims. In real-world conditions (when factors like wind drag and payload are taken into account), most drones achieve around 25 to 35 minutes of flight time, he says, even if manufacturers claim up to 50 minutes under ideal conditions. In practice, this limitation is often acceptable because many commercial use cases do not require longer flight times.

For applications such as power line inspections, longer flight times could be useful. In these cases, drones powered by two-stroke combustion engines can fly for up to two hours and carry heavy payloads. However, they are expensive – often costing over EUR 100 000 – require significant maintenance, are very loud and face regulatory challenges due to weight and noise.

Standards for hybrid systems

Hybrid systems combining batteries and/or solar photovoltaic (PV) cells with combustion engines are a solution to this: battery power being used to reduce noise during take-off and landing before switching to a combustion engine in flight.

Recognizing the need for specific guidance documents in this area, the technical committee which prepares standards for solar PV systems has formed a project team, IEC TC 82 PT 600, on vehicle-integrated photovoltaic systems (VIPV) and is planning to develop two new technical reports in this area.

The safety and performance of lithium-ion cells used in batteries are standardized by the IEC. The IEC 62660 series on secondary lithium-ion cells for the propulsion of electric vehicles (EVs) is a three-part series which covers performance testing, reliability tests and safety requirements. EV battery packs themselves are standardized by ISO 12405­2.

Hybrid fuel- and electric-powered designs can be more suitable for larger aircraft, especially those operating on conventional aviation fuel since electrical systems can extend flight time. Hybrid power configurations can also benefit applications requiring heavier payloads, such as the Hydra 400, which uses electric rotors and jet turbines for lift and propulsion of payloads up to 400 kg.

Hydrogen is a way forward

Due to the high energy density of hydrogen, hydrogen-powered drones are another emerging technology permitting longer flights with heavier payloads than battery technology. A claimed “world’s first” commercial hydrogen fuel-cell power pack for drones was launched last year in a design which retains batteries for redundancy. Meanwhile, a Ukrainian developer behind a combustion-engine drone capable of flying for 28 hours in military operations recently reworked the design with hydrogen fuelling an electric motor. While this cut flight times in half, its advantages include a “negligible thermal signature”, meaning it avoids being detected by infrared sensors.

The main challenges with hydrogen are infrastructure (for refuelling, for instance), storage weight (think massive gas tanks) and cost. The technology is improving, and more manufacturers are adopting it, but it remains a niche solution for now. Some standards for hydrogen applications which could be useful for the overall safety of hydrogen powered drones exist.

As hydrogen is odourless and invisible, leaks can be difficult to detect and thus potentially dangerous. IEC TC 31 prepares standards for equipment used in explosive and hazardous atmospheres. To ensure global compliance and safety with TC 31 standards, IECEx, the IEC Conformity Assessment (CA) System which oversees hydrogen-related certifications, is expanding its scope relating to testing and certification in the area of hydrogen technologies. The CA system has partnered with many other international organizations, including  ISO, establishing formal liaisons with ISO TC/197, relating to testing and certification in the area of hydrogen technologies, and more recently with IEC TC 105 for fuel cells. This TC has published IEC 62282-4-202  which covers the performance test methods of fuel cell power systems for unmanned aircraft. This encompasses start-up, shutdown, power output, continuous running time, warning and monitoring, and environmental compatibility among other areas.

More standards are needed

According to a report by the British Standards Institution (BSI), there are over 650 standards applicable to UAVs/UAS, many of which were originally developed for manned aviation and are either directly transferable or will require adaptation. Further harmonization is needed to fully address drone design, testing and operation.

The IEC has two technical committees, IEC TC 97 and IEC TC 107, specifically dedicated to the aviation sector, which still have to embark on specific standards for drones. But it is quite probable that many of theirs standards can be adapted to this rapidly growing market.

However, “the drone value chain is perhaps the most diverse and complicated of any industry or consortium that exists in the world,” warns Kishor Narang, principal design strategist and architect at an India-based consultancy which leads multiple global standardization initiatives at the IEC, ISO, ITU and IETF, notably in the area of smart cities and EVs. “Agreeing on common harmonized standards is a major hurdle for all of us”, he adds.

The principal categories where standards could help shape the sector are related to safety, public acceptance and reinforcing regulations. Specific subtopics that need addressing include operational risk assessment (ORA), maintenance, data capture and processing.

“Some drone stakeholders confuse regulation and standards,” says Narang. “Globally, there is a lack of awareness of existing standards and standards being developed across the aviation and industry sectors. A perceived lack of clarity around safety regulations creates uncertainty around priorities. For instance, there is a potential divergence between the US and Europe on some key technical standards, for example for BVLOS.”

Narang also highlights duplication of standards and best-practice activity across organizations within industry groups such as construction. In addition, some regulations are only applicable to the outdoor use of UAS. He stresses that “a sophisticated management system is desperately needed as drones become more widely used. The most basic functions of a drone management system are creating, editing and dispatching missions, keeping track of the real-time status of each drone and storing, analyzing data in a structured format.”

In addition to his many roles in the IEC, Narang is an expert within a recently formed IEC System Committee which deals with electrified transport, and some experts think it should take on the job of coordinating standardization in that space. Whatever the outcome, the need for cooperation between standards organizations is paramount.

 


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